The hazards of coal dust accumulation in power plants are familiar to coal-fired plant operators. Operators of plants that burn Powder River Basin coal are particularly aware of necessary housekeeping and fuel-handling practices, but any plant that allows excessive amounts of coal dust to accumulate is playing Russian Roulette with its staff and equipment....

Rules requiring removal of combustible dust from the workplace will undoubtedly improve worker safety and health. A survey of equipment suppliers finds a variety of dust collection systems are available to meet just about every dust collection need in the power house....

Pulverizers prepare raw fuel for burning by grinding it to a desired fineness and mixing it with the just the right amount of air before sending the mixture to boiler burners for combustion. Part I of this three-part report examined the essentials of pulverizer design and performance; Part II discussed the importance of fuel fineness. This final article discusses the importance of air and fuel measurement....

Several states have already instituted mercury emission limits in expectation of tightening mercury emission rules that will require reductions of up to 91%. Coal-fired plants searching for an economical way to meet the new limits may need to look no further than replacing their baghouse filter elements....

Utilizing engineering ingenuity and today’s developing computational fluid dynamics tools, a new classifier design is now available that significantly improves fineness from pulverizers without the heavy costs associated with dynamic classification or any downsides on pulverizer capacities, maintenance, and parasitic power.  Instead, operational flexibility and improved emission control options are enhanced....